2 part form, 15 ply seat.

At this point in the bent plywood chair everything had been formed except for the seat. All of the other laminations had been done with cauls and clamps so I decided to forgo digging out the vacuum bag and clamp the seat panel as well. Pressed using 15 ply's of alternating grain maple veneer.

 

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It Lives

It's been close to year since I had to admit defeat with the Origami Chair. The time I had available to work on it had run out and there was a long list of previously designed commissioned work with fast approaching deadlines. 

I am fortunate to have very understanding clients and Jed is no exception. So, after a long delay, we are back Origami Chair, and we have come to snatch victory from the jaws of defeat. 

That big form from last year did get used. We did attempt to press the back legs, back rest and arm rest as one complete panel, it didn't work. Maybe it was the expansion / contraction from the moisture in my glue with alternating grain, maybe it was a lack of pressure in certain parts of my form, the point of the matter is it failed. Love your experiments, calm your brain, move forward. 

Once back at the drawing board the decision was made to forgo the idea of a chair composed of just 2 panels (parts). A little bit of an adjustment to the original form and I was able to press the back legs, and arm rests separate from the larger back panel. Basically I would create what you see above in three pieces instead of just one. 

These are the parts I managed to make last year before having to move on. There was still a glimmer of hope that this could all work out. What came next was maybe the biggest personal wood bending breakthrough I have experienced. Laminating with a strap.